The Vibrating Feeder is a core and indispensable machine in the production process of the chemical industry. Through precise material conveying control, stable feeding capacity, and adaptability to complex working conditions, it provides crucial support for chemical production in many aspects, from ensuring product quality, improving production efficiency to maintaining production safety. The VRV vibrating feeder is used in chemical processing plants. The electromagnetic vibrating feeder is used for accurate batching, and the motor vibrating feeder is used for rapid feeding.
Key Specs for Vibrating Feeders
|
Capacity |
20-50tph |
|
Conveying distance |
1.5m |
|
Drive |
Vibrating motor and Electromagnetic vibrator |
|
Body material |
SS304 |
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Lining |
3mm bottom/side |
|
Surface treatment |
Ra0.8 |
Vibrating Feeder Functions for Chimical Industry
1. Ensure Precise Batching and Stabilize Product Quality
In chemical production, the manufacturing of many products such as compound fertilizers and chemical reagents requires the mixing and reaction of multiple raw materials in precise proportions. The vibrating feeder can accurately control the conveying flow rate of each material by adjusting parameters such as vibration frequency and amplitude, ensuring that raw materials like nitrogen, phosphorus, and potassium enter the mixing or reaction equipment at the set ratio. For example, in the production of compound fertilizers, it can make different fertilizer raw materials enter the mixing device evenly, preventing uneven product nutrient content caused by batching ratio deviations, thus guaranteeing the consistency of the final product quality.
2. Achieve Continuous and Stable Feeding to Improve Production Efficiency
The vibrating feeder can continuously and evenly convey chemical raw materials in different forms such as powders, granules, and lumps from the storage bin to downstream equipment like crushers and reactors, avoiding problems such as equipment idling and blockage caused by interrupted or excessive material supply. For instance, in the chemical raw material crushing process, it can feed materials at a constant speed according to the equipment's processing capacity, keeping the crusher in a stable working state. This not only prevents material accumulation and blockage but also avoids equipment wear due to idling, significantly improving the continuous operation efficiency of the production line.
3. Adapt to Complex Working Conditions and Enhance Production Adaptability
Chemical production often involves harsh environments such as corrosion, high temperature, and humidity, and there is a wide variety of materials, including viscous powders, abrasive particles, and fragile chemicals. The vibrating feeder can adapt to these complex working conditions by selecting corrosion - resistant and high - temperature - resistant materials or optimizing the trough structure.
For fragile flaky chemicals and catalyst particles, the gentle vibration conveying method of the vibrating feeder can reduce material breakage and loss; for abrasive mineral powder raw materials, its wear - resistant lining can reduce equipment wear and extend the service life.
4. Reduce Energy Consumption and Maintenance Costs to Optimize Production Benefits
The vibrating feeder has a simple structure, with a vibrating motor as the vibration source. Its energy consumption is much lower than that of traditional mechanical conveying equipment, and it operates with low noise, meeting the environmental protection requirements of the chemical industry. At the same time, it has few vulnerable parts and is easy to maintain. Regular inspection of components such as vibrators and troughs can ensure the long - term stable operation of the equipment, significantly reducing the equipment maintenance costs and downtime losses of enterprises.
5. Improve Production Safety and Reduce Accident Risks
Some chemical raw materials are flammable, explosive, toxic, and harmful. The closed - type structure of the vibrating feeder can effectively prevent material leakage and dust flying, reducing the risk of combustion and explosion caused by the contact between materials and air, and also reducing the health hazards of harmful dust to operators.
In addition, precise material conveying control can prevent equipment such as reactors from overloading and abnormal pressure due to excessive materials, thus reducing the incidence of safety accidents in chemical production.
Compared with other material conveying equipment, the vibrating feeder is a machine with a simple structure, high sealing performance, and requires minimal maintenance. In the chemical industry, for vibrating feeders, the conveying trough mostly adopts a tubular structure, and the material used is stainless steel. In other industries, we can flexibly change the structure and material of the trough to meet on - site requirements. VRV is a professional vibrating feeder manufacturer. VRV China vibrating feeders we produce are of high quality and more competitive in price. Welcome to consult.
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e-mail : sales@vrvibratory.com